Products
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Magnetron Sputtering Assemblies
We specialize in providing tailor-made solutions to our customers in the form of a diverse range of magnetron sputtering components, including planar targets, rotary targets, and disk targets. These components are compatible with various PVD sputtering target materials and geometries. Our state-of-the-art precision machining capabilities enable us to fabricate complementary parts from a wide range of materials, followed by comprehensive assembly and cleaning. To ensure that our products meet the highest quality and performance standards, we conduct rigorous tests, including hydraulic pressure, insulation, and gas tightness assessments.
We cater to our customers’ specific requirements for magnetron sputtering components. Our services span the entire process, from consultation, design and prototyping to mass production, offering full cycle custom manufacturing.
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Magnetic Rotor
We are proud to present our magnetic rotor assemblies, meticulously assembled from magnets and steel shafts to create rotor assemblies, or magnets with steel casings to form stator assemblies. These assemblies are then integrated with other parts to build motors that deliver high-speed, stable motion and generate the required torque output.
Our rotor assemblies use high-performance permanent magnets, such as neodymium (NdFeB) and samarium-cobalt (SmCo), combined with high-strength metal parts. This integration yields a compact structure, reliable performance, and efficient, stable operation, meeting the diverse needs of various applications. They are widely used in fields such as DC motors, micro motors, high-speed motors, and generators. Our rotor assemblies are a reliable choice for industrial manufacturing processes and everyday applications.
Rotor assemblies are primarily custom designed to keep pace with market demands, evolving rapidly towards more compact sizes, lighter weights, and either higher torque or speed capabilities. We can provide a full range of customized services for rotor assemblies products according to customer requirements, from consultation and design to prototyping and mass production.
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High Precision Magnets for Semiconductor Equipments
We are proud to introduce high-precision magnets for the state-of-the-art Dual-Stage Extreme Ultraviolet (EUV) Lithography Platform, which is a key component in the sophisticated assembly of advanced integrated circuit manufacturing equipment. The precision of this equipment is instrumental in defining the integration and performance of semiconductor chips. Central to the system is the ultra-precise, large-travel, two-dimensional planar magnetic levitation stage, which serves as the cornerstone for functionality and precision.
This cutting-edge application demands more than traditional manufacturing standards, setting stringent requirements for the magnets used in these platforms. Specifications such as ultra-high dimensional accuracy, superior magnetic performance, corrosion-resistant coatings, and a flawless exterior are non-negotiable, making precision machining, manufacturing, and inspection of magnets a highly challenging endeavor.
Our deep understanding of the specialized requirements for precision magnets in semiconductor applications has led to our ability to deliver these components in volume with remarkable stability. We offer comprehensive customization services, including consulting design, rapid prototyping, and full-scale production, to meet the precise needs of our customers in this high-tech field.
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Precision Magnetic Assemblies for PVD Equipments
At AIC Magnetics, we are at the forefront of permanent magnet technology engineering. Our expertise is particularly strong in the field of semiconductor fabrication, where we specialize in providing key assemblies for physical vapor deposition (PVD) equipments – a pivotal process in semiconductor thin film deposition.
The PVD equipments play a critical role in the critical semiconductor manufacturing process. Magnetic assemblies serve as its core components. This technology uses sputtering sources to create interactive electromagnetic fields within the processing chamber. This interaction lengthens the electron trajectory, thus increasing plasma concentration, and ultimately boosting deposition efficiency. The configuration of the magnetic field is vital to the PVD process because it directly affects the rate and quality of metal thin film deposition and the utilization of the target material.
We have a deep understanding of the specific requirements for precision magnetic assemblies used in semiconductor applications. Our products have been consistently delivered in volume and are positioned to replace similar international products. We offer a complete customization service, from consulting and rapid prototyping to full-scale production, ensuring that our clients receive tailored solutions that meet their unique needs.
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Holding Magnets
Our offerings include expertly designed magnetic holding assemblies, such as pot magnets. These assemblies integrate rare-earth magnets within an iron casing, a configuration that not only enhances the magnetic circuit but also optimizes structural integrity and material usage. Our selection of magnet materials—Neodymium (NdFeB), Samarium Cobalt (SmCo), Alnico, and Ferrite—is tailored to provide diverse magnetic solutions to meet specific application needs.
Each step of our design and manufacturing process is governed by rigorous quality controls and thorough testing protocols, ensuring the exceptional reliability and longevity of our components. As a manufacturer with extensive experience, we are well-equipped to fulfill custom requirements, delivering magnetic attraction components that not only meet but often exceed our clients’ expectations. Our commitment to excellence has secured ongoing partnerships with prestigious clients, such as MISUMI, validating our reputation for high-quality magnetic solutions.
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Magnetic Separator
Our magnetic separation assemblies are expertly engineered devices that take advantage of the differences in magnetic force experienced by mineral particles in a heterogeneous magnetic field. This advanced technology is designed for the rapid and efficient separation of magnetic particles from non-magnetic counterparts. Primarily, these devices are instrumental in the recovery of ferrous materials or the removal of iron impurities from non-magnetic substances.
Our product range has evolved into several standard series, including magnetic rods, magnetic plates, magnetic grids, and etc. These devices are versatile enough to cater to a variety of media, such as liquids, gases, and powders, making them highly applicable in industries such as food, pharmaceuticals, mining, plastics, chemicals, and glass.
Built from premium magnetic materials, our magnetic separation assemblies are a testament to superior manufacturing techniques. They exhibit high magnetic strength and longevity, ensuring optimal performance over time. Available in a variety of sizes and shapes, our products are tailored to meet the specific needs of our clientele, reinforcing our commitment to delivering customized, high-quality magnetic solutions.
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Custom Magnetic Assemblies
At AIC Magnetics, we specialize in the development and customization of non-standard permanent magnet assemblies to meet the specific needs and application scenarios of our customers. Our advanced processing and assembly capabilities allow us to work with an array of permanent magnet materials, including neodymium-iron-boron (NdFeB), samarium-cobalt (SmCo), alnico, and ferrite. These are meticulously integrated with accompanying assemblies made from a variety of materials such as stainless steel, copper, aluminum, and plastic to achieve precise assembly and thorough testing.
Our custom permanent magnet assemblies are used in a variety of industries including automation, chemical processing, medical technology, and aerospace, meeting the demands of high-end research and manufacturing. As a trusted partner, we are committed to delivering excellence and innovation to our clients worldwide.